How to Make Pork Butt Burnt Ends
Let’s say you have a pork butt, but don’t have 6 hours to cook it. Or let’s say you want burnt ends but have neither a brisket nor a pork belly. What is one to do? Make pork butt burnt ends, of course! Pork butt burnt ends are a great budget-friendly, delicious dish that you should have up your sleeve at all times. Let’s take a look at what they are and how to make them, shall we? Let’s.

How dare we call these burnt ends?
Ok, ok…We hear you. Burnt ends are, originally, a way to use part of the point of the brisket that maybe got a little toasty, but was still worth eating Then folks decided that making them on purpose with whole cuts of brisket was a good, idea, then they got translated into another super fatty cut, pork belly. And now we want to make them out of shoulder?!? Well, yeah. We do. Why not? The idea of a burnt end is just a culinary construct that came out of necessity anyhow—the basic idea of a cube of tasty smoked meat that is well seasoned, tender, and uber-delectable could be applied to any appropriately fatty, BBQ-ready meat. Just because they made them out of brisket first doesn’t mean that we can’t cook other pieces of meat the same way. After all, innovation is what happened to make “traditional” in the first place!
And besides, some of our favorite BBQ folks have done it, too. Oh, and they’re delicious!

Thermal guidance for pork butt burnt ends
For the best burnt ends, we need meat cubes with a well-formed bark, a lovely sticky glaze (though you could leave that off if you wanted), and meat that is cooked to perfect, well-rendered tenderness. For all of this, we’re going to need a couple things.

First, we’ll need a smoker temp for the first part of the cook that is low enough to generate good smoke flavor (yes, this is a multi-stage cook, but you probably saw that coming). Monitoring our smoker temp throughout our cook is always a good idea and this cook is no different. We used the Pro-Series® High Temp Air Probe that came with our Smoke X 4-Channel BBQ Alarm Thermometer. Smoke X’s long range allowed us to watch the pit and meat temps simultaneously from inside the building while we were writing other blog posts, editing photos, and creating social reels1. Keep the initial smoker temp in the range of 225–250°F (107–121°C) to get good smoke flavor and establish the bark on your butt bites.

As alluded to above, we also need to track the temp fo the meat. We used an optional 2.5″ Needle Probe, inserted into one of the largest meat cubes, to watch the doneness. Once the cubes reach about 165°F (74°C), we move them to a more humid environment and start to sweeten them up. Yes, it’s time for a BBQ-saucy smoke-braise. By enclosing the meat in a high-humidity environment, we eliminate evaporative cooling and skip the stall. Plus, our high-humidity environment is sugary, spicy, and delicious. Reinsert the needed probe through the foil of your braising vessel into a meat cube and reset your high-temp alarm for 200°F (93°C). When the alarm sounds, verify temperature and tenderness in a few cubes with your Thermapen ONE.

For optimal stickiness
When you remove the pork from the pan at this point, it will be sweet, savory, and tender. But if you want to add a little more sticky-sweetness to it, strain off the liquid that has accumulated in the bottom of the pan, separate out the grease, and bring it to a boil in a saucepan to reduce it. When it is thick enough to coat a spoon well and leave a clean finger track when stricken through, pour it into a bowl with the burnt ends, give the whole thing a toss, then plate and serve. The thickened sauce will cling better and bring a delicious shiny sheen to the party as well as an extra punch of sweet/spice from concentrating the juice.
No, these aren’t brisket burnt ends, and they aren’t “traditional.” But tradition is what we make of it, isn’t it? And boy howdy are they tasty! Grab yourself a pork butt, cube it up, break out your Smoke X and get to cooking. Give it a low smoke at first, then braise it, covered, to 200°F (93°C), sauce it up some more, and make some people happy they know you. Give it a try!

Pork Butt Burnt Ends Recipe
Ingredients
- 1 Pork butt, boneless, about 8 pounds
- 2 Tbsp Yellow mustard
- BBQ rub of your choice
- 1 C BBQ sauce of your choice
- ¼ C Hot sauce of your choice optional
- ½ C Butter, melted
- ½ C Brown sugar
Instructions
- Preheat your smoker to 250°F (121°C). Use the air probe from your Smoke X to monitor the temp and make sure it settles where you want it to be.
- Cut the pork up into 1–2" cubes. Toss it in a bowl with the mustard to lightly coat.
- Sprinkle in the BBQ rub and toss to coat. This may take more rub than you expect!
- Arrange the meat in one layer on the rack of your smoker. We find it easier to work with if we arrange the meat on cooling racks then move them to the smoker.
- Insert a needle probe into one of the larger meat cubes and set the meat channel's high-temp alarm on your Smoke X to 165°F (74°C).Optional: you can spritz them with apple juice every 15-30 minutes.
- When the meat gets up to temp, heat the melted butter, BBQ sauce, and hot sauce (if using) to a simmer. Move the meat cubes to an aluminum pan and pour the warmed sauce mix over the meat. Sprinkle on the brown sugar.
- Cover the pan with foil, insert the needle probe through the foil into a meat cube and reset the high-temp alarm for 200°F (93°C). Continue to smoke.
- When your high-temp alarm sounds, check for temperature and tenderness in a few cubes with your Thermapen ONE to make sure all of them are done properly.
- Remove the burnt ends to a large bowl. Pour off the accumulated juiced into the sauce pan you used to heat the sauce earlier. Skim off the oil and bring the sauce to a boil to thicken it.
- When the sauce is as viscous as you like, pour it back on the meat, toss it together, plate them, and serve!
You know, regular, BBQ things to be doing. The life of a BBQ-focused content team is sometimes strange and full of delightful incongruities.↩
This is great! I made it yesterday, with a few modifications.
Dry brine the meat, 1% by weight, at least a few hours before starting to cook.
I used Meathead’s Memphis Dust (https://amazingribs.com/tested-recipes/spice-rubs-and-pastes/meatheads-memphis-dust-rub-recipe/), which has a fair amount of sugar in it it start with, so I didn’t see any need to add more.
It took about 2 hours to get to 160°F.
Once you cover it there’s no point in leaving it on the grill, so I put it in the oven at 250°F.
This took about two hours.
There was no liquid to reduce at the end.